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FORM FILL SEAL (FFS)

FFS - 345D MACHINE

Basic Features

  • Designed for Small Volume Parenteral (SVP) applications (0.2–30 ml)
  • High-speed, reliable production performance
  • Compact cGMP design for sterile installation
  • Touch-screen HMI for easy operation
  • Quick mould change for flexible formats
  • Low maintenance & high reliability for 24×7 use

Technical Features

  • Servo-Hydraulic and All-Electric (Servo) versions available
  • Servo-Hydraulic controlled motions for smooth and precise operation
  • Active & Passive Air sampling system with online particle counter
  • Integrated with Siemens PLC & SCADA automation
  • Auto CIP/SIP system with data printout and batch report
  • Data logging, audit trail, and cloud backup for traceability
  • Real-time velocity and Differential pressure monitoring
  • Built-in air and water filtration for sterile production
  • FDA 21 CFR Part 11 & EU Annex 1 compliant
  • Safety interlocks and emergency stop system
  • Compact electrical cabinet with efficient cooling layout
  • Modular design for easy maintenance and upgrades
  • Provision of Ultrasonic / cold knife cutter for accurate parison cutting
  • Optional RMS (Remote Monitoring System) for online monitoring and analytics

DOUBLE STATION SMALL VOLUME PARENTERALS (SVP)

PRODUCTS RESPULES WFI EYE DROP WFI
MODEL 345D 0.2 ML / 5 ML 5 ML / 10 ML 5 ML / 10 ML 20 ML / 30 ML
MOLDS DOUBLE DOUBLE DOUBLE DOUBLE
CAVITIES 80 64 40 40
CAPACITY / HR 18000 14400 9000 9000

MACHINE DIMENSIONS
LENGTH (MM) WIDTH (MM) HEIGHT (MM)
4585 3840 3000

ROOM SIZE RECOMMENDED
LENGTH (MM) WIDTH (MM) HEIGHT (MM)
6800 6100 4000

SEMI AUTOMATIC MACHINE
LENGTH (MM) WIDTH (MM) HEIGHT (MM)
3800 3800 2600

ROOM SIZE RECOMMENDED
LENGTH (MM) WIDTH (MM) HEIGHT (MM)
6055 6100 4000

Basic Features

Designed for SVP applications with filling range from 0.2 ml to 30 ml

User-friendly operation with full-color touch screen interface

High-speed production for enhanced output and efficiency

Compact and space-saving design, compliant with cGMP standards

Ensures zero cross-contamination with aseptic processing

Advantages Of Mr. Engineers Industries BFS Machine

No Cross Contamination

High Sterility Assurance

In-Situ CIP/SIP Sterilization

24×7 Online Support

SVP: Eye Drops, Ear Drops

Designed as per cGMP norms

No Human Intervention

Zero Leakages

LVP Filling Range: 50 ml to 3000 ml

Complete Machine & Process Validation

LVP: IV Fluids, Water for Irrigation

SVP Filling Range: 0.2 ml to 30 ml

Optional Nitrogen Flushing

Time & Pressure Dosing (TPD)

Zero Dead-Leg Valves