BLOW FILL SEAL (BFS)

🚀 Proudly Introducing Our Indigenously Developed Blow-Fill-Seal (BFS) Technology 💡
At Mr. Engineers Industries, we’ve successfully engineered a cost-effective, fully indigenous Blow-Fill-Seal (BFS) Machine tailored specifically for the evolving needs of the pharmaceutical industry.

💼 Key Highlights:
🔹 Fully compliant with cGMP guidelines and US FDA regulatory standards
🔹 SS 316L for all product contact parts & SS 304 for non-contact components
🔹 Integrated CIP (Clean-In-Place) and SIP (Sterilization-In-Place) systems with cycle data logging
🔹 In-built testing for filter integrity – all results are recorded for traceability
🔹 Seamlessly integrates the entire filling and sealing process in a single unit under Class 100 aseptic conditions
🔹 Delivered with complete DQ / IQ / OQ / PQ documentation

This machine is designed not just for compliance, but for operational efficiency, safety, and cost-effectiveness — redefining aseptic manufacturing at every step.

Advantages Of Mr. Engineers Industries BFS Machine

✅ No Cross Contamination

✅ Designed as per cGMP norms

✅ No Human Intervention

✅ High Sterility Assurance

✅ Easy Operation

✅ Zero Leakages

✅ In-Situ CIP/SIP Sterilization

✅ Suitable for All Types of Pharma Liquid Filling

✅ SVP: Eye Drops, Ear Drops

✅ LVP: IV Fluids, Water for Irrigation

✅ SVP Filling Range: 0.2 ml to 30 ml

✅ LVP Filling Range: 50 ml to 3000 ml

✅ Optional Nitrogen Flushing

✅ Complete Machine & Process Validation

✅ Time & Pressure Dosing (TPD)

✅ Zero Dead-Leg Valves

✅ 24×7 Online Support

Basic Features

💉 Large Volume Parenteral (LVP) BFS Machine – Engineered for Performance

Introducing our advanced LVP-format Blow-Fill-Seal machine, designed for high-output and sterile liquid packaging.

  • 🔹 Volume Range: Compatible with 50ml, 100ml, 250/300ml, 500ml, and up to 1000ml containers
  • 🔹 User-Centric Interface: Equipped with an intuitive, full-color touchscreen for easy operation and control
  • 🔹 High-Speed Efficiency: Built for continuous, large-scale production with maximum reliability
  • 🔹 GMP-Compliant Design: Compact, hygienic, and fully aligned with pharmaceutical cleanroom standards

Precision, productivity, and compliance – all integrated into one smart solution.

Technical Features

  • Machine operations are driven by Electrically Controlled Servo Motors for high precision and efficiency.
  • Integrated with the latest Siemens Simatic Series for reliable control and performance.
  • Equipped with data logging and audit trail capabilities to ensure process traceability.
  • Supports data storage, SCADA integration, and cloud connectivity for real-time monitoring and analytics.
  • Features automated CIP/SIP systems with batch reporting and printout functionality.
  • Designed with a spacious layout for easy maintenance and quick changeovers.
  • Includes online velocity monitoring or differential pressure monitoring for critical parameters.
  • Provision for active air sampling and passive air sampling via online particle counters.
  • Parison head equipped with PWTC (Positive Wall Thickness Control).
  • Highly energy-efficient design with minimal electricity consumption.
  • Operates with low noise and minimal vibration for a better working environment.
  • Fully compliant with FDA 21 CFR Part 11 standards for electronic records and signatures.